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Gear quenching equipment, induction heating device, high-frequency machine, high-frequency furnace, quenching machine tool

2020-10-14

Gear quenching equipment, induction heating equipment, high-frequency machine, high-frequency furnace, quenching machine tool

Workpiece size: 40mm diameter

Quenching hardness: 50 HRC

Quenching depth: 5 mm

Applicable Equipment: Induction Heating Unit Model 60

Advantages of induction heating equipment:

1. Highly efficient and energy-saving

Achieving a thermal efficiency of over 98%, this system consumes up to 75% less electricity compared to resistive heating under the same conditions, while also reducing preheating time by 6 minutes.

2. Reliable operation

Multi-loop intelligent control systems and a comprehensive protection system ensure the long-term, safe, and reliable operation of the equipment.

3. Reduce production costs

The heating section features a cable-based design, where the heating cable itself doesn’t generate heat, ensuring a long service life. This eliminates the need for frequent maintenance and regular replacement of heating coils typically required in resistance-based systems, resulting in virtually no ongoing maintenance costs over time.

4. Improve the work environment

The heating section features minimal heat dissipation, allowing the surface to be safely touched by hand, thereby improving environmental conditions at the production site.

5. Intelligent Multi-Zone Temperature Control

The Willis electromagnetic heating energy saver features an LCD screen that displays real-time temperature and the set temperature range. Its built-in chip intelligently controls the heating speed and output power, allowing for flexible adjustments based on actual production conditions.

6. Ultra-high-temperature heating

Resistive heating methods have low power density and lose heat quickly to the surrounding environment, typically making it difficult to reach temperatures above 400°C. In contrast, high-efficiency, energy-saving methods boast a much higher power density, enabling them to heat materials up to temperatures exceeding 600°C.

For more information, please call our consultation hotline: 15003810526 (Korean), and feel free to reach out!