WZP-60

The advantages of the Shenqiu Yongda WZP-60 high-frequency induction heating equipment are evident in:

1. Yongda High-Frequency Induction Heating Equipment utilizes MOSFET and IGBT power devices, along with unique frequency conversion technology, delivering enhanced reliability and durability, while ensuring stable, efficient, energy-saving operation with increased output power.

Featuring constant current and constant power control functions, it significantly optimizes the metal heating process, enabling efficient and rapid heating while maximizing the product's superior performance.

2. Under the same conditions, it delivers twice the energy efficiency compared to traditional vacuum tube high-frequency heating equipment, enabling "making the most of limited resources" and achieving remarkable results with half the effort—while also reducing electricity load and the need for power upgrades, ultimately helping you save costs.

3. Features a 100% full-load design, enabling continuous operation for up to twenty-four hours without interruption;

4. Features three-time segment settings for heating, heat preservation, and cooling, which helps improve heating quality and heating cycle efficiency while simplifying manual operations.

5. Select the power supply based on power and frequency—higher frequencies result in shallower heating depth, while lower frequencies provide better penetration for heat treatment.

Features of the Shenqiu Yongda WZP-60 Split-Type High-Frequency Induction Heating Equipment:

1. In split-type devices, the main unit and extension units are separate, connected by a cable that can extend up to 2 meters in length.

2. Primarily used in workplaces with harsh environments (such as annealing), this system allows the main unit to be enclosed in a clean space, significantly reducing maintenance rates and extending the equipment's lifespan.

3. When used in assembly line operations or complete equipment systems, the small extension unit occupies minimal counter space and is easy to move around.

Application Example of Shenqiu Yongda WZP-60 High-Frequency Induction Heating Equipment

1. Heating (hot forging, hot fitting, melting)

1. Hot forging involves heating the workpiece to a specific temperature—though the exact temperature varies depending on the material—and then using a press, forge, or other equipment to shape it into various forms. Examples include watch cases, watch blanks, handles, mold components, kitchenware, crafts, standard parts, fasteners, machined mechanical components, copper locks, rivets, steel drill rods, and hot extrusion of brazing tools, among others.

2. Thermal joining primarily refers to the process of connecting different metals or a metal to a non-metal by heating the metal, leveraging principles like thermal expansion or thermal melting. Examples include: the copper core bonded to aluminum fins in computer heat sinks, embedded spot welding used in speaker grilles, the composite construction of steel-plastic pipes, sealing aluminum foil (such as on toothpaste tubes), rotor assemblies in electric motors, and sealing ends of electric heating elements, among others.

3. Melting primarily refers to heating metals to high temperatures until they turn liquid, a process most commonly applied to iron, steel, copper, aluminum, zinc, and various precious metals—such as gold and silver.

II. Heat Treatment (Surface Hardening)

It primarily works by altering the hardness of metal materials through processes such as heating the workpiece, with specific applications as follows:

1. Quenching of various hardware tools and hand tools, such as pliers, wrenches, hammers, axes, screwdrivers, scissors (including gardening shears), and more.

2. Various automotive and motorcycle components, such as crankshafts, connecting rods, piston pins, sprockets, aluminum wheels, valves, rocker arms, drive half shafts, pivot pins, shift forks, and more—subjected to quenching processes;

3. Various power tools, such as gears and shafts;

4. Machine tool industry category. For example, quenching of machine tool beds, machine tool guideways, and similar components;

5. Various hardware and metal parts, as well as machined components—such as shafts, gears (sprockets), cams, chucks, fixtures, and more—for quenching.

6. The metal mold industry, including the quenching of small molds, mold accessories, and mold internal bores, among other components.

3. Welding (brazing, silver soldering, copper brazing):

It primarily works by heating the solder to a specific temperature, causing it to melt and thereby joining two metals—whether made of the same material or different materials—into a single, durable connection. Specific applications include:

1. Welding of various metal cutting tools: including diamond tools, grinding wheels, drilling bits, alloy saw blades, carbide turning tools, milling cutters, reamers, planers, woodworking drill bits, and more;

2. Welding of various hardware and mechanical components: including bathroom hardware products, refrigeration copper fittings, lighting accessories, precision mold components, metal handles, egg beaters, as well as silver brazing and copper brazing for joining identical or dissimilar metals such as alloy steel with steel, steel with copper, and copper with copper.

3. The heating plate welding of electric kettles (electric coffee makers) is primarily used for brazing stainless steel flat bases.

4. Annealing (Tempering, Normalizing):

1. Annealing processes for various stainless steel industries, such as annealing and stretching of stainless steel basins and cans, annealing with rolled edges, annealing of sinks, as well as stainless steel tubes, stainless steel tableware, stainless steel cups, and more.

2. Annealing of various other metal components, such as golf club heads, golf clubs, copper lock mechanisms, hardware and copper fittings, vegetable knife handles, blade edges, aluminum pots, aluminum buckets, aluminum radiators, and a wide range of aluminum products.

Shenqiu Yongda WZP-60 high-frequency induction heating equipment—its advantages are embodied in:

1. Yongda high-frequency induction heating equipment utilizes MOSFET and IGBT power devices, along with unique frequency conversion technology, to deliver enhanced reliability and durability, stable operation, high efficiency, energy savings, and greater output power.

Featuring constant current and constant power control functions, the metal heating process is significantly optimized, enabling efficient and rapid heating while fully showcasing the product's superior performance.

2. Under the same conditions as traditional high-frequency tube heating equipment, it delivers double the power-saving effect—achieving "small tasks with big results"—while minimizing heat retention. This approach reduces both the power load and overall power capacity, ultimately helping you save on costs.

3 with 100% full-load design, capable of continuous operation 24 hours a day;

4. Featuring three-time settings for heating, insulation, and cooling, this feature enhances heating quality and optimizes the heating cycle, while also simplifying manual operation.

5. According to the power and frequency selection of the power supply, the higher the frequency, the shallower the heating depth; conversely, the lower the frequency, the better the heat penetration.

Shenqiu Yongda WZP-60 high-frequency induction heating equipment split machine features:

1. Split-type equipment features a host unit and an extension separated by up to 2 meters, connected via the main and extension cables.

2. Primarily used in harsh workplace environments (such as annealing), the host can be enclosed in a clean, controlled space, significantly reducing maintenance needs and extending the equipment's lifespan.

3. Used in assembly lines or complete equipment sets, the compact extension takes up less table space and is easy to move;

Shenqiu Yongda WZP-60 High-Frequency Induction Heating Equipment Application Examples

First, heating (hot forging, hot assembly/shrink fit, melting)

1. Hot forging is primarily performed after the workpiece is heated to a specific temperature (heating temperatures vary depending on the material). The process involves shaping the workpiece into various forms using a punch, forging press, or other forging methods. Examples include cases, watch blanks, handles, mold components, kitchenware supplies, handicrafts, standard parts, fasteners, mechanical components, copper locks, rivets, brazing materials, soldering tools, and hot-extruded products, among others.

2. Heat-based joining primarily refers to connecting different types of metals—or between metal and non-metal—by heating the metal, utilizing principles such as thermal expansion or thermal melting to fuse the two materials together. Examples include: the copper-aluminum radiator in computers, buried welding in speaker networks, steel-plastic composite pipes, aluminum foil seals (like those used on toothpaste tubes), motor rotors, and electrical conduit sealing, among others.

3, Melting primarily refers to heating metal to a high temperature until it turns liquid—most commonly applied to iron, steel, copper, aluminum, zinc, and various precious metals, such as gold and silver.

Second, heat treatment (surface hardening)

It primarily works by heating the workpiece, which alters the hardness of the metal material. The specific application is as follows:

1. All kinds of hardware tools and hand tools, such as pliers, wrenches, hammers, axes, screwdrivers, scissors (including gardening shears), and other quenching tools;

2. All kinds of car and motorcycle accessories, such as crankshafts, connecting rods, piston pins, sprockets, aluminum wheels, valves, rocker shafts, drive shafts, axles, forks, and other quenching components.

3. All kinds of electric tools, such as gears and shafts;

4. Machine tool industry category. Examples include machine beds, machine tool rails, and quenching processes;

5. All types of metal parts and machined components, such as shafts, gears (sprockets), cams, chucks, fixtures, and other quenching parts.

6. Metal mold industry—such as small molds, mold attachments like quenching mold holes;

Third, welding (brazing, silver soldering, brazing):

It is primarily achieved by heating to a specific temperature, causing the solder to melt and thereby joining two different materials—or metallic components—together. The specific applications are as follows:

1. All types of hardware welding tools: diamond tools, abrasives, drilling tools, alloy saw blades, carbide lathes, cutters, reamers, planers, woodworking drills, and other welding equipment;

2. Welding of all types of metal machinery parts: hardware bathroom products, cooling copper components, lighting accessories, precision mold parts, metal handles, egg beaters, alloy steel and steel, steel and copper, copper and copper—whether joining similar or dissimilar metals—including silver welding and brazing.

3. Electric kettle (electric coffee maker) heating plate welding is primarily used for stainless steel flat brazing.

Fourth, annealing (tempering, quenching):

1. Various types of annealing processes for the stainless steel industry, including annealing stretch for stainless steel pots and cans, annealing for curling and sink applications, as well as annealing of stainless steel tubes, tableware, cups, and more.

2. Various other metal annealing processes, including those for golf clubs, baseball bats, copper lock heads, copper hardware accessories, kitchen knife handles and blades, aluminum pots, aluminum barrels, aluminum radiators, and a wide range of aluminum products.